20Khz 2000W Ultrasonic Welding Oscillator And Generator With Special Mould Steel Welding Horn For Non-woven ​

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  • Description
  • When ultrasonic effects on the contact area of thermoplastic plastic, it will produce tens of thousands times per second high-frequency vibration. This the high-frequency vibration achieves a certain amplitude, and passes the ultrasonic energy to the welding area through the welding pieces. Because of the large resistance at the interface of the two welding area, it will produce local high temperature. And also because of poor thermal conductivity of plastic, can not be distributed in time, gathered in the welding area, resulting in two plastic contact surface rapid melting, coupled with a certain pressure, to integrate into one. When the ultrasonic stops, let the pressure last for a few seconds to make it solidified, thus forming a solid molecular chain, to achieve the purpose of welding, welding strength can be close to the strength of raw materials. The quality of ultrasonic plastic welding depends on the amplitude of the transducer and the horn, the welding pressure and the welding time. The welding time and welding horn pressure can be adjusted. The amplitude depends on transducer and booster. The three factors of interaction have a suitable value, if the energy exceeds the appropriate value, the plastic melting amount will be large, easy to deformation of welding; if the energy is small, it is not easy to solder, the pressure can not be too much. This optimum pressure is the product of the length of the welded part and the edge of the optimum pressure per 1mm.


    Welding advantages

    1. Ultrasonic plastic welding advantages: fast welding speed, high welding strength and good sealing;

    It replaces the traditional welding/bonding process, is low in cost, clean and pollution-free and does not damage the workpiece;

    The welding process is stable and all welding parameters can be tracked and monitored by the software system. Once the fault is found, it is easy to eliminate and maintain.

    2, ultrasonic metal welding advantages: 1), welding materials do not melt, not fragile metal properties. 2), good electrical conductivity after welding, the resistance coefficient is extremely low or nearly zero. 3), the welding metal surface requirements are low, oxidation or plating can be welded. 4), welding time is short, no need for any flux, gas, solder. 5), welding without sparks, environmental protection and safety.

    20Khz 2000W Ultrasonic Welding Oscillator And Generator With Special Mould Steel Welding Horn For Non-woven ​

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